Advanced Hygienic Static Mixing

PCM Dostam

 

The PCM Dostam is a hygienic static mixer designed for demanding industrial applications, particularly suitable for the food and beverage industries. This blender ensures a homogeneous mixing of liquids without altering the texture or composition of even the most fragile ingredients.

Thanks to its simple construction and no moving parts, the Dostam PCM mixer is easy to maintain, does not consume energy, and is ideally suited for processes with continuous or pulsed flows.

3D image of the PCM Dostam hygienic static mixer with an overview of its construction
Picto pump - PCM Dostam PCM Dostam

Flowrate

Range

Examples of applications

PCM PERFORMANCE PICTO Technical performances

77.5 m³/h [341 USGPM]

6 models

Oil and flavours, vitamins
Drinking yoghurts, aromas, pulps
Beverages, water, syrup
Chocolate, flavours

Hygienic Static Mixer for Food & Beverage

  • Simple construction: easy to integrate into existing processes.
  • Low internal volume: Reduced product loss.
  • No moving parts: no need for energy or maintenance.
  • Homogeneous mixing: guarantees effective mixing without altering the ingredients.
  • Closed design: eliminates the risk of contamination.
  • Meet European and US regulations (EC 1935/2004 and FDA)
Photo of the PCM Dostam hygienic static mixer

Shear-Free In-Line Mixing for Fragile Ingredients

Homogeneous shear-free mixing

The PCM Dostam hygienic static mixer incorporates a mixing ramp made up of a set of links, ensuring perfect homogeneity at the end of the in-line mixing without damaging the texture of fragile fluids. This technique preserves the texture and quality of the products, avoiding the subsequent addition of thickener to compensate for the loss of viscosity caused by aggressive mixing.

Easy integration

With a compact, simple and modular design, requiring less space than traditional tank mixers, the PCM Dostam can be easily integrated into existing production lines. Its installation does not require any major modifications, which reduces costs and production interruptions.

Versatility at a lower cost

Whether for low or high flow rates, this mixer is available in several sizes, easily integrating into various production line configurations, whether horizontal or vertical. The PCM Dostam hygienic static mixer does not require any power supply to operate, thanks to the absence of moving mechanical parts. This significantly reduces maintenance costs and extends the life of the equipment.

Download the hygienic solutions brochure

Maintenance-Free and Energy-Efficient Design

The PCM Dostam hygienic static mixer is made of high-quality stainless steel (FDA certified), ensuring maximum safety for food and pharmaceutical applications while providing excellent corrosion and wear resistance. Its internal structure is composed of alternating helical links, allowing efficient and homogeneous mixing without the need for moving parts or motors.

Options & Accessories

  • Different tube diameters
  • Changing the number of links to adapt the mix
  • Specific seals for various applications
  • Double jacket for temperature maintenance
  • Additional fittings (DIN, TRI-CLAMP)
Photo of the PCM Dostam hygienic static mixer

FAQ - PCM Dostam

 

What is a static mixer?

A static mixer is a piece of equipment that mixes fluids without moving parts. The mixture is obtained thanks to the principle of dividing and rotating the fluids to be mixed, via the passage of these through helical links, mounted alternately at 90° to the left and then to the right, which thus create turbulence and ensure homogeneous mixing.

 

Does the PCM Dostam require power to operate?

No, the PCM Dostam is a hygienic static mixer that does not require any additional energy. The fluids are passed through by the transfer pump located upstream

Can the PCM Dostam process products containing chunks?

The PCM Dostam hygienic static mixer can work on products containing chunks.  But these must not be fibrous, stringy, rectangular or flat (risk of clogging at the links). For products containing these types of pieces, other mixing technologies such as the Dosymix™ PCM mixer would be more appropriate.

 

What are the advantages of a static mixer over a dynamic mixer?

Static mixers, like the PCM Dostam, have no moving parts, reducing maintenance costs and eliminating the need for additional energy. They are also easier to integrate into existing processes and ensure homogeneous mixing without altering the ingredients.

Is it possible to clean the PCM Dostam in place?

Yes, the PCM Dostam hygienic static mixer is compatible with clean-in-place (CIP) systems, which makes maintenance easier and reduces production downtime related to plant cleaning.

 

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Perfectly suited for the following applications