Maximizing Sugar and Starch Production

with PCM Pumps 

 

Sugar, starch and its derivatives are used in many markets such as dairy products, bakery or confectionery. 

To ensure stable, efficient and quality-compliant production, robust and precise equipment is essential. PCM offers pumping solutions throughout the entire production process: from molasses or pulp transfer to the clarification, concentration or crystallization process. PCM also offers liquid sugar transfer and dosing systems.

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PCM Application Sugar and Starch

Challenges in Sugar and Starch Production

 

Cost and productivity optimization

The production of sugar goes through successive stages of processing: extraction, clarification, concentration and crystallization. These phases require high-performance equipment to reduce material losses and ensure maximum and uninterrupted productivity during crop processing.

PCM pumps ensure the continuous transfer of viscous or charged fluids such as molasses, beet pulp or cane. They are also used during the transfer phases of sensitive or abrasive liquids.

Ensure equipment reliability 

Sugar production is continuous and the volumes are high. 

Manufacturers in the sector therefore require high-quality, robust equipment capable of transferring products with a high solid and viscous content. 

PCM pumps, thanks to their high robustness, ensure a smooth flow rate with reliability, precision and repeatability. 

Reduce the overall life cycle cost

PCM pumping solutions help reduce the overall operating cost of manufacturers. 

Their resistance, ease of installation and use reduce maintenance and limit line interruptions. 

Their design allows for quick replacement of wear parts, maximizing equipment availability. 

Transfer of sugar syrup and molasses

PCM progressive cavity pumps transfer sugar syrup, molasses, or juices and scum. These ingredients are often loaded with fiber and have varying viscosity levels, contain foam and impurities. These thick products require robust and reliable pumping solutions that withstand abrasiveness and viscosity. 

The PCM Moineau™ progressive cavity pumps and PCM Delasco™ peristaltic pumps comply with the construction standards related to food contact. 

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Typical applications Sugar and starch 01
Starch processing

Starch processing

During starch processing, producers extract proteins, fibers, starches, polyols, maltodextrins, and glucose. PCM progressive cavity pumps are used in various stages, including the transfer of hydrolyzed gluten. 

Dosage of sodium bisulfite in sugar refineries

Sodium bisulfite is a product used to clarify sugar juice and control pH. It prevents oxidation and discoloration of the juice, ensuring better quality of the final sugar. Precise dosing is essential to maintain process stability and avoid overdosing or quality fluctuations.

PCM EcoMoineau™ C progressive cavity pumps ensure a constant and precise flow rate throughout the process. 

Sugar refineries
PCM Solutions

Applications

Benefits

Discover

Picto pump - PCM EcoMoineau C PCM EcoMoineau™ C

Ensures the safe transfer of pumped liquids (molasses, beet or cane pulp, starch suspensions, thick syrups)

Shortest pump on the market. Extremely resistant to corrosion. Built for food contact (stainless steel)

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Picto pump - PCM EcoMoineau MX PCM EcoMoineau™ MX

Transfer all types of fluids at high pressure 

Designed to provide minimal downtime and easy maintenance. Maintenance in place

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Picto pump - PCM EcoMoineau MF PCM EcoMoineau™ MF and CF

Facilitate the transfer of thickened syrups to their final crystalline form, ensuring a smooth flow rate

Adapt to variations in viscosity and temperature. Ensure a smooth flow rate, without component destructuring or excessive shear

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Picto pump - PCM Delasco™ PCM Delasco™ DX

Ability to handle fragile liquids, sensitive to oxidation or pressure variations

Ensures low maintenance costs. Resistant to both corrosion and abrasion. Avoids any risk of contamination

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FAQ - Sugar and Starch 

 

Why use a progressive cavity pump for sugar and starch? 

These pumps ensure a gentle transfer of viscous or fiber-containing products, while preserving the structure of the materials and maintaining a constant flow, ideal for concentration, clarification or crystallization processes.

What is the advantage of a peristaltic pump in the sugar and starch industry? 

It guarantees contamination-free transfer, perfect for hygienic applications and fragile fluids, while offering extremely simple and fast maintenance.

How do I choose the right pump for my application? 

It all depends on the viscosity, the presence of solid particles, the need for dosing or transfer, as well as the hygienic requirements. Our technical team can advise you on the most suitable solution.

 

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PCM Systems Solutions

For the Food, Cosmetics & Healthcare industry

PCM has the right technologies to meet your requirements for accuracy, ingredient loss, structural preservation, productivity, and ease of cleaning, with custom systems designed to integrate with your current facilities.

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